Charpak Technical Design TeamCharpak clients benefit from much more than just thermoformed manufacturing. We guarantee clients innovative, modern, world-class quality vacuum forming and packaging solutions. Charpak's end-to-end full service solution delivers you industry-leading rigid plastic packaging.

Charpak provides the highest level of expertise in design of innovative packaging solutions.  Whether you’re looking to

  • increase your market share
  • bring a new product to market
  • drive sales
  • improve efficiencies with automation, or
  • be creative with your packaging


We have the expertise in house to meet your needs. 

Charpak's award-winning design team are experts in the latest CREO CAD/CAM technology utilising Keyshot software to produce photo realistic rendered visualisation presentations.

Charpak designers bring your packaging solutions to life. 

  • Clients receive exploratory drawings and conceptual models.
  • The Technical Design Brief includes essential packaging requirements, and specialist material specifications and conformance to industry regulations (including food standards and medical packaging). 

Prototyping:  Bespoke tooling is developed using modelboards for prototypes. Prototype mould tools are produced for clients based on the initial CAD drawings.  A suitable thermoplastic is selected and samples of packaging are made from the prototype tool.

Samples are then produced for clients for testing, quality inspection and client approval.

Mould Tooling:  Based on the approved final prototype, finished mould tools for production are manufactured using high-speed CNC milling machines. 

The entire creative development process from, all technical design, prototype and samples is in-house, based at Charpak Ltd's HQ in Cambridgeshire.